Patheon to invest $45 million in spray drying & manufacturing solutions

Patheon, a global provider of high-quality drug development and delivery solutions to the pharmaceutical sector, expects to invest approximately $45 million at key sites across its global network to meet growing customer demand for expanded service capabilities.

“As outsourcing of Pharma development and manufacturing services continues to grow, our customers will need even more advanced technologies and customised solutions to meet their business needs,” said Michel Lagarde, President of Patheon.

Patheon is investing in the following key areas:

Commercial & development spray drying

The company’s recently acquired site located in Florence, South Carolina, will be adding commercial spray drying capabilities, complementing the existing development capabilities available at the company’s low-solubility centre of excellence in Bend, Oregon.

The 15,000 sqft dedicated suite will contain two spray dryers delivering development and commercial scale spray-dried dispersion (SDD) services. The suite is expected to be online in 2019. Spray drying is a process that creates amorphous solid dispersions and is a key technology utilised to enhance the solubility of poorly soluble drugs.

At the Bend, Oregon site the company plans to expand existing development SDD capabilities with a new cGMP analytical lab, manufacturing suite and additional development scale spray drying. Together, the expertise and capabilities at the Florence and Bend locations provide clients with an end-to-end solution for products with solubility challenges, from development to commercialization, to successfully bring products to market.

Flexible manufacturing solutions

Patheon has invested in a new commercial sterile product manufacturing facility in its Monza, Italy site. The facility will house three, 40 sq M lyophilizers with associated eight-headed integrated filling equipment for both lyo and liquid formulations for small and large molecules in a range of vial specifications. The equipment will have full CIP/SIP systems, auto loading for the lyophilizers contained in full RABs systems to ensure the highest level of sterility assurance.

Patheon also plans to expand its sterile product Pharmaceutical Development Services (PDS) at the Monza facility. The sterile suite will contain two 7m2lyophilizers and associated sterile vial filling line and analytical laboratory. This new facility will serve the company’s clients seeking to develop both small and large molecule injectable products (liquid and lyo formulations) and will be operational in mid-2019. All of Patheon’s PDS sterile suites are co-located within facilities with commercial scale capabilities to ease with the transition from clinical to commercialization.

Packaging and serialisation

Patheon will also expand its packaging and serialisation capabilities at its Greenville, NC site. The company has built a new filling and packaging suite and upgraded another of its packaging lines with new technology to improve efficiency and reduce change-over time. The newly constructed 4,800-square-foot suite will come online this fall and features a filling and packaging line equipped with an Optel serialisation system. The state-of-the-art system includes cameras, pharma proof stations, line master, and bottle and bundle tracker equipment.